Kensink Labs
★ Industry vertical · Manufacturing AI06 service itemsEdge + OT engagements
INDUSTRY · MANUFACTURING AI · OT + SUPPLY CHAIN

AI for the factory floor that keeps shipping.

Production AI for manufacturers, supply-chain operators, and industrial OT teams. Predictive maintenance that survives the drift, vision defect detection that hits line speed, OT/IT bridges that respect operations, and an eval cadence that does not break a 24/7 shift.

Industry
Manufacturing · OT · supply chain
Environment
ISA-95-aware · edge + cloud
Uptime
24/7 · production-grade
Stack
Edge inference · auditable
[WHAT WE HEAR FROM PLANT MANAGERS AND OT CISOs]

Three pains every manufacturing-AI team hits.

We have shipped against this shape with discrete manufacturers, process-industry operators, supply-chain platforms, and industrial robotics teams. The constraints repeat.

The fix is not a fancier model. The fix is operations-discipline: edge inference, drift detection, OT-respecting integration, and an architecture that survives the next five-year capex cycle.

PAIN · 0101 / 03

Predictive maintenance models drift on the floor.

Sensor calibration changes, supplier lots change, line conditions change. A model that was 92% accurate at install drops to 70% in six months and nobody notices until a critical asset fails.

↓ How we fix it, below.
PAIN · 0202 / 03

OT integration is a different beast.

SCADA, PLCs, MES, historians, ISA-95 boundaries. Most AI vendors treat the factory like a SaaS app. OT engineers reject that on day one and the project never reaches the line.

↓ How we fix it, below.
PAIN · 0303 / 03

Architecture lives across five-year capex cycles.

Industrial systems do not get rebuilt every two years. Edge hardware, model registry, OT bridge — those decisions get inherited by the next plant manager and the one after that. Wrong call costs a capex round, not a refactor.

↓ How we fix it, below.
[SIX SERVICE ITEMS · ONE TEAM]

Pick the manufacturing-AI problem.
We'll bring the build.

Eight-week engagements, OT-respecting integration, edge or cloud deployment shape, and an eval cadence that does not break a shift.

SERVICE · 01 / 06Asset reliability
Predictive maintenance engine

Time-series + LLM-on-event scoring that flags the asset before it fails. Drift-detected, retrained on a schedule, alerts the right OT engineer.

  • Sensor-fusion features with vendor-neutral schema
  • Drift detection per asset class + per supplier lot
  • On-call routing that respects shift schedules
PythonClickHousePostgreSQLOpenTelemetry
SERVICE · 02 / 06Line-speed inference
Vision defect detection

Real-time defect classification on the line. Edge inference where bandwidth or latency requires, cloud where flexibility wins.

  • Edge models tuned for line speed (sub-100ms per part)
  • Per-SKU eval set + drift alerts on new product runs
  • Operator-in-the-loop labeling pipeline for new defect classes
PythonONNX RuntimeCloudflarePostgres
SERVICE · 03 / 06ISA-95-aware
OT / IT bridge

The middleware that lets your data science team see PLCs without giving them PLC access. Read-only by default, OT-engineer approved.

  • OPC-UA + MQTT ingestion with schema validation
  • Read-only abstraction layer between OT and IT
  • Per-line access controls that OT engineers can audit
PythonPostgreSQLOpenTelemetrygRPC
SERVICE · 04 / 06Run where it matters
Edge inference + model registry

Models on the line, on the gateway, or in the cloud. One registry, vendor-neutral, with rollback that does not require an OT engineer to drive.

  • ONNX runtime + Triton for production-grade edge throughput
  • Per-line model rollout with canary + auto-rollback
  • Hardware-aware compilation per gateway class
ONNX RuntimeTritonKubernetesCloudflare
SERVICE · 05 / 06What the plant manager sees
Production observability + cost

Per-line latency, drift alerts, energy-per-inference metering. Plant manager and CFO see the same numbers as the on-call.

  • OpenTelemetry across edge + cloud inference paths
  • Energy-per-inference budget where edge power is constrained
  • Eval-as-monitor: drift alerts before the line operator notices
OpenTelemetryGrafanaClickHouseSentry
SERVICE · 06 / 06Pre-build wedge
Architecture review

One-week audit of your manufacturing-AI stack. Edge hardware, model registry, OT bridge, eval cadence, drift response — all named in writing.

  • Edge hardware vs. cloud trade-off scored per line
  • Model registry shape: one-registry-rules-all or per-asset
  • Drift response cadence: who pages whom, on what threshold
ADRsTritonONNX RuntimeOpenTelemetry

Most engagements bundle two: an edge build (01, 02) paired with the discipline that keeps it shipping (03, 05). Bring the shape closest to your blocker.

Scope your engagement →

Want to see the K-Framework discipline behind every item? Read the K-Framework.

[THE STACK · BY LAYER]

Boring infrastructure. Line-speed results.

Tools your OT engineers have already approved. Self-host where edge requires, cloud where flexibility wins.

LAYER · DATA + RETRIEVAL

Data + retrieval.

The store, the index, the search

PostgreSQLpgvectorRedisClickHouseBigQueryOpenSearch
LAYER · MODEL LAYER

Model layer.

Embeddings, providers, fallbacks

OpenAIAnthropicCohere EmbedVoyageLlama (self-hosted)vLLM
LAYER · EVAL + OBSERVABILITY

Eval + observability.

The eval bar, the cost meter, the drift alarm

LangSmithPromptfooOpenTelemetryDatadogGrafanaSentry
LAYER · BACKEND + TRANSPORT

Backend + transport.

Type-safe everything

TypeScriptNext.jsPythonFastAPIgRPCBullMQtRPCZod
LAYER · MOBILE

Mobile.

iOS + Android, native or cross

React NativeExpoSwiftKotlinFCMAPNs
LAYER · CLOUD + DEPLOYMENT

Cloud + deployment.

Whatever your infra already runs

Cloudflare WorkersCloudflare R2AWSGCPVercelFly
✕ WHAT WE DO NOT SHIP

Direct against the model API. Edge inference where the line demands.

  • No LangChain
  • No LlamaIndex
  • No agent framework
  • No orchestration vendor
  • No black-box ML platform
[PROOF · WHAT THE STACK DELIVERS]

Numbers that hold up
at 24/7 line speed.

MEASURED · WEIGHTED · 2024–2026
SCALE
10k+

Sensors per deployment in production

LATENCY
p95 / 80ms

Edge inference round-trip target

INTEGRATION
ISA-95

OT integration default

OPS
24/7

Production-grade uptime expectation

MANUFACTURING AI · APPLIED K-FRAMEWORK

Bring the floor problem.
We'll bring the build.

Eight weeks, fixed scope, eval suite + drift response at handoff. Direct LLM and ML engineering on top of the K-Framework. Two Q3 slots remain.

CYCLE
8 weeks · problem to line
OUTPUT
Code · evals · runbook
DEPLOYMENT
Edge or cloud